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Armour, First Wall and Breeding Blanket

The surface facing the plasma is a thin layer of a material highly resistant to melting and erosion, such as tungsten, referred to "armour". It is cooled by conduction to the first wall underneath.

The first wall sits behind the armour, and is dedicated to removing the heat landing on the armour. It does not breed tritium. Due to the hostile environment the first wall and armour have only a short lifetime and therefore need to be replaced regularly. It is cooled either by gaseous helium or by pressurised liquid water, depending on the selection of blanket type using the switch blkttype.

Wall Load Calculation

Switch iwalld determines whether the neutron wall load (power per unit area) should be calculated using the plasma surface area (iwalld = 1) or the first wall area (iwalld = 2) as the denominator. In the former case, input parameter ffwal (default value 0.92) can be used to scale the neutron power reaching the first wall.

The breeding blanket performs a number of tasks. An incoming neutron from a deuterium-tritium (D-T) fusion reaction in the plasma loses energy in the blanket. This energy is removed by the blanket coolant and used to produce electricity. The neutron may also react with a lithium nucleus present in the blanket to produce ("breed") a tritium nucleus which can be re-used as fuel. The competing requirements of heating and tritium synthesis mean that a neutron multiplier must be present, to ensure balance between tritium destruction and creation. The blanket therefore contains beryllium to fulfil this purpose. As with the first wall, the blanket has a relatively short lifetime because of the high neutron fluence.

Blanket Model Options

The models used for the thermoydraulics of the first wall, the profile of deposition of the neutron energy, tritium breeding, and conversion of heat to electricity have been revised extensively.

iblanket -- This switch selects between different types of blanket.

  • == 1 -- CCFE HCPB (helium-cooled pebble bed) model. The energy deposition in the armour and first wall, blanket and shield are calculated using parametric fits to an MCNP neutron and photon transport model of a sector of a tokamak. The blanket contains lithium orthosilicate Li_4SiO_4, titanium beryllide TiBe_{12}, helium and Eurofer steel.
  • == 3 -- CCFE HCPB model with tritium breeding ratio. It has the features of the CCFE HCPB model above, with a set of fitting functions for calculating tritium breeding ratio (TBR). It requires a choice of iblanket_thickness, specifiying a THIN, MEDIUM or THICK blanket. This fixes the values of inboard and outboard blanket thickness, and the initial values of first wall thickness (3 cm) and first wall armour (3 mm). Note that these last two can be modified by the first wall thermohydraulic module, in which case the output will not be fully self-consistent. The lithium-6 enrichment and the breeder fraction (Li4SiO4/(Be12Ti+Li4SiO4) by volume) are available as iteration variables, and the minimum TBR can be set as a constraint. The maximum values of TBR achievable are as follows:

    • THIN -- 1.247
    • MEDIUM -- 1.261
    • THICK -- 1.264.

secondary_cycle -- This switch controls how the coolant pumping power in the first wall and blanket is determined, and also how the calculation of the plant's thermal to electric conversion efficiency (the secondary cycle thermal efficiency) proceeds.

Thermo-hydraulic model for first wall and blanket

Note

This is called for primary_pumping = 2 and 3

Summary of key variables and switches:

First Wall Breeding Blanket Primary Liquid Breeder/Coolant
Coolant Channels :-----------: ------------------------ --------------------------
length (m) fw_channel_length --- ---
width (m) afw (radius, cicular) afw a_bz_liq, b_bz_liq (rectangular)
wall thickness (m) fw_wall fw_wall th_wall_secondary
pitch (m) pitch --- ---
roughness epsilon roughness --- ---
peak FW temp (K) tpeak --- ---
maximum temp (K) tfwmatmax --- ---
FCI switch --- --- ifci
Coolant :-----------: ------------------------ --------------------------
primary coolant switch fwcoolant coolwh ---
secondary coolant switch --- --- i_bb_liq
inlet temp (K) fwinlet inlet_temp inlet_temp_liq
outlet temp (K) fwoutlet outlet_temp outlet_temp_liq
pressure (Pa) fwpressure blpressure blpressure_liq

The default thermo-hydraulic model assumes that a solid breeder is in use, with both the first wall and the breeding blanket using helium as a coolant. This can be changed using the switches detailed in the following subsection.

First wall

First wall

Figure 1: First wall concept with coolant channels

The first wall is assumed to be thermally separate from the blanket (Figure 1). No separation has been made between the structural part of the first wall and the armour. A simple heuristic model has been used to estimate the peak temperature, as follows.

Minimum distance travelled by surface heat load = \texttt{fw} \_ \texttt{wall}

Maximum distance travelled by surface heat load = \texttt{diagonal}

\texttt{diagonal}=\sqrt{(\texttt{afw}+\texttt{fw} \_ \texttt{wall})^2 + \left(\frac{\texttt{pitch}}{2}-\texttt{afw}\right)^2 }

Typical distance travelled by surface heat load:

\texttt{mean} \_ \texttt{distance}=\frac{\texttt{fw} \_ \texttt{wall}+\texttt{diagonal}}{2}
\texttt{diagonal}=\sqrt{(\texttt{afw}+\texttt{fw} \_ \texttt{wall})^2 + \left(\frac{\texttt{pitch}}{2}-\texttt{afw}\right)^2 }

The energy travels over a cross-section which is initially = \texttt{pitch} It spreads out, arriving at the coolant pipe over an area of half the circumference. We use the mean of these values:

\texttt{mean} \_ \texttt{width} = \frac{\texttt{pitch} + \pi \times \texttt{afw}}{2}

The temperature difference between the plasma-facing surface and the coolant is then:

\texttt{deltat} \_ \texttt{solid} = \frac{\texttt{onedload} \times \texttt{mean} \_ \texttt{distance}}{\texttt{tkfw} \times \texttt{mean} \_ \texttt{width}}

where \texttt{tkfw} is the thermal conductivity of the first wall material and \texttt{onedload} is the heat load per unit length.

The temperature difference between the channel inner wall (film temperature) and the bulk coolant is calculated using the heat transfer coefficient, which is derived using the Gnielinski correlation. The pressure drop is based on the Darcy fraction factor, using the Haaland equation, an approximation to the implicit Colebrook–White equation. The thermal conductivity of Eurofer is used, from "Fusion Demo Interim Structural Design Criteria - Appendix A Material Design Limit Data", F. Tavassoli, TW4-TTMS-005-D01, 2004"

Note

The pressure drop calculation is only performed for primary_pumping = 2, as for 3 it is used as an input, as explained in the heat transport section.

Model Switches

There are three blanket model options, chosen by the user to match their selected blanket design using the switch 'icooldual' (default=0): 0. Solid breeder - nuclear heating in the blanket is exctrated by the primary coolant. 1. Liquid metal breeder, single-coolant - nuclear heating in the blanket is exctrated by the primary coolant. - liquid metal is circulated for tritium extraction, specified by number of circulations/day. 2. Liquid metal breeder, dual-coolant - nuclear heating in the liquid breeder/coolant is extracted by the liquid breeder/coolant. - nuclear heating in the blanket structure is extracted by the primary coolant

The default assuption for all blanket models is that the first wall and breeding blanket have the same coolant (flow = FW inlet -> FW outlet -> BB inlet-> BB outlet). It is possible to choose a different coolant for the FW and breeding blanket, in which case the mechanical pumping powers for the FW and BB are calculated seperately. The model has three mechanical pumping power options, chosen by the user to match their selected blanket design using the switch 'ipump' (default=0): 0. Same coolant for FW and BB ('fwcoolant=coolwh) 1. Different coolant for FW and BB ('fwcoolant/=coolwh)

Note

For the dual-coolant blanket the 'ipump' switch is relavent for the blanket structure coolant and not the liquid metal breeder/coolant choice.

The user can select the number poloidal and toroidal modules for the IB and OB BB. The 'ims' switch can be set to 1 for a single-module-segment blanket (default=0): 0. Multi-module segment 1. Single-module-segment

Variable Units Itvar. Default Description
nblktmodpi --- 7 Number of inboard blanket modules in poloidal direction
nblktmodpo --- 8 Number of outboard blanket modules in poloidal direction
nblktmodti --- 32 Number of inboard blanket modules in toroidal direction
nblktmodto --- 48 Number of outboard blanket modules in toroidal direction

Liquid Breeder or Dual Coolant

There are two material options for the liquid breeder/coolant, chosen by the user to match their selected blanket design using the switch 'i_bb_liq' (default=0): 0. Lead-Lithium 1. Lithium (needs testing)
Both options use the mid-temperature of the metal to find the following properties: density, specific heat, thermal conductivity, dynamic viscosity and electrical conductivity. The Hartmann number is also calculated (using the magnetic feild strength in the centre of the inboard or outboard blanket module).

Variable Units Scanvar. Usage Default Description
blpressure_liq Pa 70 idualcool=1,2 1.7D6 liquid metal breeder/coolant pressure
inlet_temp_liq K 68 idualcool=1,2 570 Inlet temperatute of liquid metal breeder/coolant
outlet_temp_liq K 69 idualcool=1,2 720 Outlet temperatute of liquid metal breeder/coolant
n_liq_recirc --- 71 idualcool=1 10 Number of liquid metal breeder recirculations per day
f_nuc_pow_bz_struct --- 73 iblanket=5 0.34 FW nuclear power as fraction of total
f_nuc_pow_bz_liq --- 74 iblanket=5 0.66 Fraction of BZ power cooled by primary coolant

Flow Channel Inserts for Liquid Metal Breeder

There are three model options, chosen by the user to match their selected blanket design using the switch 'ifci' (default=0): 0. No FCIs used. Conductivity of Eurofer steel is assumed for MHD pressure drop calculations in the liquid metal breeder. 1. FCIs used, assumed to be perfectly electrically insulating.
2. FCIs used, with conductivity chosen by the user (bz_channel_conduct_liq).

Variable Units Itvar. Usage Default Description
bz_channel_conduct_liq A V-1 m-1 72 ifci = 0, 2 8.33D5 Liquid metal coolant/breeder thin conductor or FCI wall conductance